Poly bubble mailer
Recycled poly film with a bubble lining. Light and water resistant. White, black, hot pink or rose pink, in gloss or matte.
Design custom printed bubble mailers and honeycomb padded envelopes in minutes. Pick a mailer and a stock size, put your logo and message on the front, back and flap, then send it to us for a quote and a free PDF proof.
The envelope editor
Free design check and PDF proof with every quote.
Prefer to talk to someone? Ask us for a quote instead. Designing a box? Try the free online box designer.
How it works
Bubble or honeycomb, the colour, and a stock size or your own.
PNG, JPG or SVG. We warn you if it is too small to print sharp.
Drag items around. The dashed line keeps them clear of the seals and the label space.
Turn the mailer over and open the flap. Save a mockup image to share.
We check your file and send a free PDF proof before anything is printed.
Mailer types
Every mailer has a peel-and-seal flap, so there is no tape to buy. Choose the outside that suits your brand.
Recycled poly film with a bubble lining. Light and water resistant. White, black, hot pink or rose pink, in gloss or matte.
White kraft paper outside, bubble lining inside. A premium paper look and feel. A clean logo on the front and a message on the back works best.
Metallised foil film over bubble cushioning, for a gift look. Gold, silver, rose gold, holographic and more. White or black ink shows best.
Brown kraft outside with a honeycomb paper cushion. Paper all the way through and paper-recyclable. Dark one-colour logos print best.
Sizes
Sizes are the outside of the mailer, width × length, not counting the flap. The flap adds 40 mm, or 45 mm on mailers 330 mm long or more.
Need something else? Choose Custom size in the editor and enter any width from 90 to 600 mm and length from 120 to 650 mm.
The sealed side edges take a few millimetres each side, so the usable inside is a little narrower. We confirm the exact size on your proof.
Poly bubble mailers in white, black, hot pink or rose pink film, gloss or matte.
Paper bubble mailers: white kraft paper outside, bubble lining inside.
| Size | Width × length | Flap | |
|---|---|---|---|
| 00 | 100 × 180 mm | 40 mm | Design |
| 0B | 120 × 180 mm | 40 mm | Design |
| 01 | 160 × 230 mm | 40 mm | Design |
| DM | 172 × 220 mm | 40 mm | Design |
| 02 | 215 × 280 mm | 40 mm | Design |
| 03 | 230 × 330 mm | 45 mm | Design |
| 04 | 235 × 350 mm | 45 mm | Design |
| 05 | 260 × 380 mm | 45 mm | Design |
| 06 | 300 × 400 mm | 45 mm | Design |
| 07 | 360 × 480 mm | 45 mm | Design |
Metallic bubble mailers in gold, silver, rose gold, pink, purple, red, green, glossy black, matte black and laser (holographic).
Honeycomb mailers: brown kraft paper with a honeycomb paper cushion. Plastic free.
Features
30 stock sizes across four mailer types, or a custom size in millimetres.
Design each side on its own: a logo on the front, a message on the back, a thank-you on the flap.
Full colour for photos and gradients, or one ink: black, white, red, blue, green, teal or gold.
Repeat your logo as an all-over pattern and set the spacing with a slider.
Marks a 100 × 150 mm label area on the front and warns you if your design runs under it.
Turn the mailer over, open the flap, and save a mockup image to share with your team.
Print layout
Switch the editor to Print layout to see your mailer flat, the way it goes on the press. It marks the cut edge, the flap fold, the side seals and the 3 mm bleed.
Keep logos and text 10 mm inside every edge: mailers are sealed along the sides after printing, and print can shift a few millimetres. Background colours can still run right to the edge. Prefer your own software? Download the template, add your artwork and send it with your quote request.
Get my artwork templateOrdering
Want to see one first? Write “1 sample” in the quote form and we make a single printed sample of your design.
Bubble or honeycomb, the colour, a stock size or your own, and which sides to print.
Use the online editor, or put your own artwork on our free template.
We check every file for resolution, seal edges and the label space, then send a PDF proof.
Your mailers are printed, sealed and sent flat, ready to fill and peel and seal.
FAQs
Can't find your answer? We're happy to help with sizes, films and printing.
Yes. The editor and the artwork templates are free to use, with no sign-up and nothing to install. You only pay if you go ahead and order printed mailers from us.
They are the outside of the mailer, width × length, not counting the flap. The sealed side edges take a few millimetres each side, so the usable inside is a little narrower. We confirm the exact size on your proof.
Mailers are sealed along the sides after printing, and the print can shift a few millimetres on the press. Keep logos and text 10 mm inside every edge. Background colours can still run to the edge.
Turn on “Keep space for the shipping label” and the editor marks a label-sized area on the front (100 × 150 mm, or smaller on small mailers). It warns you if your design runs under it.
Yes. On dark and metallic films we print over a white base so colours stay bright, or in one colour such as white ink, which keeps the film colour showing around it.
PNG, JPG or SVG. An SVG logo prints sharp at any size. For PNG and JPG files, the editor warns you if the logo is too small to print sharp.
Yes. Write “1 sample” in the quote form and we make a single printed sample of your design before a larger run.
We stock bubble mailers, padded envelopes and poly mailers in hundreds of sizes, ready to ship from Sydney and Melbourne.